Description: (can be customized according to customer requirements)

• 1、 Equipment Introduction
  

1. Working principle of DISK coating

Ω Automatic spray painting adopts a high-voltage electrostatic DISK disc automatic spray painting machine, with a pneumatic motor of Taiwan's twin turbine rolling bearing type. When the air pressure is 3.5-5kgf, the spray disc has a maximum no-load speed of n=40000 r/min, a maximum load speed of n=25000 r/min, and a disc diameter of φ= 170mm, with high spraying efficiency, the elevator adopts a microcomputer automatic elevator. Its control system adopts LCD touch screen input, microcomputer programming, and pure screen platform operation. The up and down lifting of the lifting motor is controlled by a frequency converter, and the spray gun travel is 0.5-3M (customizable). Users can easily adjust the set travel according to the length of the workpiece. The change in paint supply is adjusted by a frequency converter, which can quantitatively display the paint supply. It is easy to operate, quick to change paint, and reliable in quality.

2. Process flow

Manual loading → Spray cleaning → Ultrasonic cleaning → Spray rinsing → Air bubbling fine cleaning → Automatic drying (2 times) → Moisture drying → Ω Automatic painting → Manual repainting → Paint drying → Manual unloadinga. 

a.The cleaning adopts wave conveying automatic immersion spray cleaning, which has undergone four cleaning processes, namely: spray filtration heating cleaning, ultrasonic heating cleaning, water spray cleaning, hot water bubble soaking cleaning, etc. All cleaning tanks are designed with a double-layer insulation structure; 304 stainless steel packaging, the upper part of the cleaning tank adopts a fully enclosed stainless steel structure, and glass doors and observation windows are installed on both sides; The spray adopts a stainless steel nozzle, a stainless steel centrifugal pump with pressure circulation filtering and heating function, and a storage tank with an overflow port to ensure that the oil and dust on the product are cleaned thoroughly.

b. Our company can customize and design special non-standard equipment according to customer requirements, fully combining the characteristics of user products to design the process flow that conforms to the product. Reasonable selection of materials and simultaneous consideration of equipment lifespan. Drying and curing channels are energy-saving, have good insulation performance, and ensure the quality of paint curing. The driving force and tension of the conveying system have been accurately calculated, ensuring stable and reliable operation.

3. Equipment design characteristics

The fully automatic cleaning and spraying lines produced by our company have advantages such as high technological content, advanced control systems, reasonable design layout, and compact structure. The manufacturing process requires high precision, beautiful and generous appearance, reasonable layout, and good overall integrity, which can be comparable to similar high-end or imported foreign equipment.

4. Stable and reliable quality

The design, manufacturing, installation, and debugging of the product are all completed by our company. From the beginning of the equipment to its delivery and use, it can be supervised by users. The key components of the equipment are assembled using well-known domestic or imported brands, such as electrical control components, electrostatic generators, spray guns, combustion engines, pumps, valves, etc.

5. Adopting human-machine interface, PLC, servo driven spray painting, variable frequency speed regulation, and Chinese English interface operating system.

• 2、Applicable scope:

This production line is suitable for industries such as automotive and motorcycle, clothing accessories, fire equipment, hardware and appliances, musical instruments, light industry, furniture, machine tools, agricultural machinery, aluminum industry, communication, etc., and can meet the needs of large-scale fully automatic coating production. Energy can take various forms such as electricity, oil, natural gas, liquefied gas, coal gas, and steam.